Introduction
In the global competition of sanitary ceramics, product development is no longer a one-way "production-delivery", but an iterative process. An excellent OEM partner, its core competitiveness lies in how to transform complex customer requirements into precise technical parameters, and eliminate design deviation through efficient feedback mechanism.
As a domestic enterprise integrating "ceramic factory operation" and "high-pressure molding equipment research and development", Sunlets will analyze in depth how we use digital tools and high-pressure grouting technology to build agile new product iteration and customer feedback mechanism.
I. Design iteration: a simulation path based on" digital twins "
In Sunlets,The design iteration of each new product follows a rigorous digital logic:
Initial feedback on manufacturing-oriented design: After receiving the customer's CAD model, our 40-person engineer team will evaluate it in a short time. We will focus on the analysis of the wall thickness distribution of the complex type.
Shrinkage Dynamic Compensation: The ceramic has a linear shrinkage of about 12% during firing.Using the simulation software, we can simulate the flow state of different mud formulations under high pressure and predict the deformation trend after drying.
II. customer feedback mechanism: multi-dimensional verification node
Effective feedback should not only stop at email communication, but should be based on quantifiable test results.
Fast sample feedback: the first sample produced by 3D printing prototype or high-pressure resin mold processed by CNC,Invite the customer for a physical assessment. Water dynamics and function feedback: For toilet products, we not only pay attention to the appearance. Provide customers with detailed Flushing performance reports through high-speed cameras and vacuum pressure tests. According to the report, this real-time feedback based on laboratory data can reduce customer confirmation time by 30%. |  |
Small batch trial production: before the formal mass production, small batch testing is carried out through high-pressure grouting equipment. The data after glazing and firing were collected and fine-tuned for local defects.
III. Core Value: Shorten Time to Market
Through this "design-feedback-optimization" closed loop, Senlant can ensure:
Sample consistency: The physical parameters of the sample are exactly the same as those of future mass production.
Decision transparency: every design change is supported by data (e. G. The effect of sizing agent/Electrolyte ratio adjustment on strength).
Risk aversion: Resolve all potential Glaze defects before formal mass production.